Product Description
Intelligent unmanned automated truck weighing scale for cement plant
Cement manufacturers usually face challenges while dispatching their products as desired. Even though they have the capability to dispatch over thousands of trucks every day, they always have difficulty in doing it efficiently and making the most out of their production unit. Here is how some manufacturer worked its way around product dispatch efficiency through automation.
Weighbridges play a significant role in cement manufacturing factories, providing valuable data for incoming and outgoing vehicles, as well as for bulk cement loading activities. Earlier they used to have weighbridges, which were operated by two personnel per shift, and there were instances of wrong weight capture or no weight capture. Because of that there was a delay in weighing operation due to heavy rush of vehicles. Also, there were instances of security and safety hazards.
"Earlier we had two people operating the weighing bridge, who were involved in weighing, recording the information and preparing the documents, which was a slow and not so accurate a process.In a nutshell, there was an urgent requirement to improve the dispatching and logistic processes in our factories."
The solution
To address these challenges, ACC came up with a world class dispatching and logistics solution-unmanned weighbridge operation. Automated weighbridges were customized to meet the requirements of the company, providing the necessary tools and equipment for the complete automation of functional areas, such as identification, access control, loading/ unloading raw materials, weighing, and dispatching.
The company decided to convert the manned weighbridge to an unmanned, automated weighbridge with smooth data flow. The project included installing of Radio Frequency Identification (RFID) tags on each of truck entering the premises. The attached sensors would read the information from the RFID tags and take action.
With the automated weighing bridge, the truck driver performs the loading/unloading process in a self-service mode by interacting with the system components. Once the truck enters the factory, the driver goes to one of the entry weighbridges and identifies himself, where the system registers the initial weight with the help of positioning sensors. Once the traffic light turns green the driver proceeds forward and goes to the indicated loading/unloading area to perform the operation. Post that, the driver goes to the exit weighbridge where the system registers the final weight and then prints the necessary documents. All the information is automatically synchronized to ensure that the data is accurate.
"The trucks are weighed automatically and the results are displayed on a PC monitor. The driver gets the corresponding printout and for further reporting, the data is also recorded in our system. This minimizes mistakes, offers protection of data, and increased vehicle throughput."
The unmanned weighbridge system is a standalone system that allows 24 hours and 7 days a week of weighing operations without the need of an operator. Due to the system's easy interface, it can easily be operated by the truck driver.
The benefits
Since the implementation, it has been able to minimize human interference and reduce the likelihood of error and fraud.
"We have deployed an automated process, which helped us in reducing the manpower from four personnel to zero. With such implementation, we were able to plug the leakage in terms of overweighing. The turnaround time of the trucks improved by 60 percent, i.e. from an hour to 15 minutes. Along with it, the number of dispatched trucks has also increased."
| Model |
Max weighing |
Division |
Counts |
Size |
Accuracy grade |
| SCS-10 |
10 tons |
5 kg |
2000n |
2*4 m |
OIML III |
| SCS-20 |
20 tons |
10 kg |
2000n |
3*5 m |
OIML III |
| SCS-50 |
50 tons |
20kg |
2500n |
3*7 m |
OIML III |
| SCS-50 |
50 tons |
20 kg |
2500n |
3*8 m |
OIML III |
| SCS-60 |
60 tons |
20 kg |
3000n |
3*9 m |
OIML III |
| SCS-60 |
60 tons |
20 kg |
3000n |
3*10 m |
OIML III |
| SCS-80 |
80 tons |
40 kg |
2000n |
3*12 m |
OIML III |
| SCS-80 |
80 tons |
40 kg |
2000n |
3*14 m |
OIML III |
| SCS-100 |
100 tons |
40 kg |
2500n |
3*16 m |
OIML III |
| SCS-120 |
120 tons |
40 kg |
3000n |
3*18 m |
OIML III |
| SCS-150 |
150 tons |
50 kg |
3000n |
3.2*18 m |
OIML III |
| SCS-200 |
200 tons |
100 kg |
2000n |
3.4*20 m |
OIML III |
| SCS-300 |
300 tons |
100 kg |
3000n |
3.6*24 m |
OIML III |
**Remark: Tailor made according to your requirement is available**
**Counts=Max weighing/division***
Our main products include:
truck scale, weighbridge, floor scale, bench scale, platform scale, livestock scale, buffer scale, hopper weighing scale, crane scale, belt scale and related weighing instruments. For more information, please contact us.
FAQ
1.Can you customized the scale design for us?
Yes, we have professional team with rich experience of all type scales design by CAD software.you only need to tell us scale design or send us the technical drawing you want, so that we can customize according to your request.
2.Can you also offer truck scales weighing scales for us?
Yes, we can offer different models of different capacity and size of truck weighing scales to meet different request of customers.
3..How about your weighing scales quality, we are worry about the quality?
We are more than 30 years manufacturing experience of different kinds of electronic truck scales and truck weighing scales.We strictly manufacture and manage according to IOS9001:2000 System.and can match all the CE standard or more strict standard. Our products are running well in more than 30 countries
4.How we visit your factory and what will be the procedure?
Our company located in Quanzhou, FU JIAN province, our nearest airport is JIN JIANG airport, if you take plane, it will need about 1 hours from Guangzhou city, 1.5hours from shanghai and 2 hour from Beijing.We will pick you up from airport as well as the train station.Welcome you and your team to visit us at any time!
5.Your truck scale price is high, is there any discount?
We always provide high quality weighing scales with reasonable prices.Our truck scales have enough quality standard to make sure the scale can work at different sourrounings situations. Our marketing style is quality equal to price, the price will be acceptable for our clients and durable for our productsAnyhow, when we will negotiate the price with each other during our meeting in factory and try our best to get a good satisfaction.
Why you choose us? ---- IMPORTANT!!
1/ PROFESSIONAL EXPERIENCE
2/ RELIABLE QUALITY GUANRANTEED
3/ REASONABLE PRICE BASED ON ITS QUALITY
4/ STABLE WORKING EASY INSTALL AND MAINTANCE
5/ SPECIAL SERVICE AND IN-TIME SERVICE BEFORE AND AFTER SALES
6/ MATURE TECHNICS UPDATE
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